DTP

Crystal-Clear Water: Efficiency, Quality, Productivity

The DTP system (an acronym for Technical Pressure Deconcentration) is an exclusive, patented solution for industrial water purification, specifically engineered for the flat glass processing sector. Its operating principle is based on a physical-dynamic separation accelerator integrated with a high-efficiency sand filtration process. DTP ensures perfectly clear water, high performance, and uninterrupted operation.

BENEFITS OF THE DTP SYSTEM

The DTP system gives you:

The DTP system includes:

The DTP system helps you:

Crystal-Clear Water: Efficiency, Quality, Productivity

Thanks to its innovative design, the DTP is able to return the exact amount of purified water required for their operation to the machines used for glass grinding(CNC, bilateral, grinding, straight-line, drilling machines) in real time. The system operates in a closed circuit and under pressure, bypassing machine pumps and eliminating intermediate pumping stations.

This ensures a continuous steady flow without interruption.

Maximum clarity in a single stream

The DTP delivers, through a single outlet, the full rated capacity of treated water, fully purified according to the defined quality parameters set by the machine manufacturers. Every drop of water returned is ready to be reused by machinery, helping to reduce waste, operating costs and environmental impact.

Models and Volumes

Modular solutions for all volumes of water to be purified.

IMMMES’ DTP system is designed to offer maximum flexibility and customization, adapting perfectly to any industrial plant. Its modular configuration allows for customized installation, adaptable to any production layout.

Total Integration

DTP is a scalar system: starting from a standard water circuit, it can be scaled up to a large-scale system capable of integrating:

This design makes the DTP an ideal solution for Industry 5.0. that combines operational efficiency, environmental sustainability and digital integration.

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THE PURIFICATION PROCESS: HOW THE DTP SYSTEM WORKS

Phase One: Process Water Collection and Fluidization as the foundation of the Purification Cycle.

Wastewater purification is a strategic phase in the glass processing workflow: the crystal-clear water produced by the treatment ensures high product quality standards, optimizes production efficiency, and reduces environmental impact.
The DTP system by IMMMES is a cutting-edge solution capable of managing the entire purification cycle automatically and continuously.

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Collection of processing water

The wastewater generated during glass processing is conveyed through drainage channels to a central collection pit, either underground or external. The system is designed to receive water either via direct pumping from the machines or through an underground drainage system.

Pre-filtration of foreign materials

Before passing into the main pit, the dirty water passes through a pre-filtration sump, where they are separated:

Automatic tank fluidization: continuous cleaning without maintenance

A fluidization ring with spray nozzles that shoot high-pressure water, powered by the same pump as the system, is installed inside the collection tank. This device prevents the accumulation of sludge at the bottom and corners of the tank, ensuring automatic and continuous cleaning, minimizing maintenance work.

Pumping station

Pumping Station: Constant pressure, Efficiency, and Full control

The pumping station is the core of the IMMMES DTP system, designed to ensure a constant, pressurized, and fully automated water flow throughout the treatment plant.

Optimized pump management for peak performance

The system features two identical pumps operating in alternating daily cycles to draw water from the collection tank and pressurize it throughout the plant.

This mechanism ensures:

Each pump is equipped with a non-return valve and an anti-cavitation system, ensuring high performance even under extreme operating conditions.

Controlled constant pressure

Once activated, the operating pump pressurizes the entire DTP circuit, which remains fully filled and continuously operational.
The pressure generated is sufficient to reach the processing machines directly, eliminating the need for intermediate pumping stations.
A portion of the flow is redirected to the collection tank to power the automatic fluidization system, preventing sedimentation.

Real-Time monitoring

The pumping station is equipped with visual and electronic sensors that continuously monitor:

All data is transmitted to the central control system, which automatically adjusts pump power via an inverter, ensuring:

DECONCENTRATOR

Core unit for Physical-Dynamic separation of water and sludge

The Deconcentrator is the central component of the DTP system, engineered to perform high-efficiency physical-dynamic separation between process water and glass sludge. This advanced technology enables the extraction of clarified water, ready for downstream filtration, while minimizing solid residue accumulation.

Operating principle

Wastewater enters the Deconcentrator through a central inlet located at the bottom cone. Inside the separation chamber, the water is subjected to controlled velocity and pressure conditions that induce stratification:

Sludge discharge from the Deconcentrator

Sludge is expelled through two discharge valves located at the bottom of the Deconcentrator and directed toward one of two sludge dewatering systems:

The sludge discharge and treatment system is designed to adapt flexibly to plants of different sizes and production capacities, ensuring efficiency, cleanliness, and operational continuity.
It is equipped with two pneumatic valves that open automatically at regular intervals, based on data collected by flow meters.
This ensures continuous and controlled discharge of high-concentration sludge, maintaining constant process efficiency.

Clean water for every stage of glass processing

Filtration System

Following the physical-dynamic separation phase in the Deconcentrator, the purified water is directed to the advanced filtration system, where a high-performance multi-mineral filter removes even the finest particles. The resulting ultra-clean water is then distributed directly to the glass processing machines via the existing lines, ensuring maximum efficiency and consistent quality throughout every stage of production.
Thanks to the constant pressure maintained by the primary pump, the process operates continuously, guaranteeing a stable and uninterrupted flow.

Water quality specifications:

visual aspect:

Amount of residues:

PH RANGE:

Ultra-clear water, perfectly suited for high-precision industrial applications. The advanced filtration technology ensures optimal system performance and extends the service life of glass processing equipment, while significantly reducing the risk of contamination, abrasion, and component wear.
The filtration unit is self-cleaning, ensuring long-term reliability and eliminating the need for manual servicing.

PANEL CONTROL & AUTOMATION SYSTEM

Smart control architecture for full system management

The DTP system is governed by a custom-designed electrical panel featuring:

Developed by IMMMES, the control system offers intuitive navigation and full automation, with manual override capabilities for flexible operation.

Key control features:

Event and alarm logging with visual/acoustic alerts
Inverter-driven pump control for energy optimization
Automated pH regulation and water level management
Automatic compensation for evaporation, leakage, and external returns
Remote access via IP for diagnostics and support

Advanced technology for continuous productivity

Thanks to its high level of automation and the integration of intelligent functions, the DTP system ensures:

Smart and Integrated Automatic System

DTP systems are engineered to deliver maximum automation and intelligent control, simplifying plant management and enhancing operational efficiency.

Advanced Automated Functions:

Automatic pH control: A dedicated station continuously monitors and adjusts pH levels in real time, keeping them within optimal parameters.
Automatic Water Level Management: An electronic sensor detects and compensates for evaporation, losses, or returns from external systems (e.g., reverse osmosis, rainwater).
Working Pressure Regulation: The system allows for setting and maintaining constant pressure throughout each phase of the process.

Digital services & connectivity

Thanks to these features, the DTP system guarantees operational continuity, reduction of plant downtime and consumption optimization, making it ideal for modern and automated industrial plants.

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