DTP

Crystal-Clear Water: Efficiency, Quality, Productivity

The DTP system (an acronym for Technical Pressure Deconcentration) is an exclusive, patented solution for industrial water purification, specifically engineered for the flat glass processing sector. Its operating principle is based on a physical-dynamic separation accelerator integrated with a high-efficiency multi-mineral filtration process. DTP ensures perfectly clear water, high performance, and uninterrupted operation.

BENEFITS OF THE DTP SYSTEM

The DTP system gives you:

The DTP system includes:

The DTP system helps you:

Continuous water purification, without interruptions

Thanks to its innovative design, the DTP is able to deliver in real time to the machines used for glass grinding machines (CNCs, double edgers, edgers, straight-line machines, drilling machines). Operating in a closed-loop and pressurized circuit, it bypasses the machines’ pumps and eliminates intermediate pumping stations.

This guarantees a constant and uninterrupted flow.

Maximum clarity in a single stream

DTP delivers the full nominal capacity of treated water through a single outlet, fully purified according to the quality parameters defined by machine manufacturers.
Every drop of water returned is immediately reusable by the equipment, helping to reduce waste, operating costs, and environmental impact.

models and volums

Modular solutions for all water treatment volumes

The DTP system by IMMMES is designed to offer maximum flexibility and customization, perfectly adapting to any industrial plant. Its modular configuration allows for tailor-made installation, adaptable to any production layout.

Total Integration

DTP is a scalable system: starting from a standard water circuit, it can be expanded into a large-scale plant capable of integrating:

This design makes DTP an ideal solution for Industry 5.0, combining operational efficiency, environmental sustainability, and digital integration.

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THE PURIFICATION PROCESS: HOW THE DTP SYSTEM WORKS

Phase One: Process Water Collection and Fluidization as the foundation of the Purification Cycle.

Wastewater purification is a strategic phase in the glass processing workflow: the crystal-clear water produced by the treatment ensures high product quality standards, optimizes production efficiency, and reduces environmental impact.
The DTP system by IMMMES is a cutting-edge solution capable of managing the entire purification cycle automatically and continuously.

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Process collection water

The wastewater generated during glass processing is conveyed through drainage channels to a central collection tank, either underground or external. The system is designed to receive water either via direct pumping from the machines or through an underground drainage system.

Pre-Filtration of extraneous materials

Before entering the main tank, the dirty water passes through a pre-filtration chamber, where the following are separated:

Automated tank fluidization: ensuring Continuous Cleaning and Maintenance-Free operation

Inside the collection tank, a fluidization ring with high-pressure spray nozzles—powered by the system’s main pump—prevents sludge buildup on the bottom and in the corners of the tank.
This ensures automatic and continuous cleaning, minimizing the need for manual maintenance.

Pumping station

Pumping Station: Constant pressure, Efficiency, and Full control

The pumping station is the core of the IMMMES DTP system, designed to ensure a constant, pressurized, and fully automated water flow throughout the treatment plant.

Optimized pump management for peak performance

The system features two identical pumps operating in alternating daily cycles to draw water from the collection tank and pressurize it throughout the plant.

This mechanism ensures:

Controlled constant pressure

Once activated, the operating pump pressurizes the entire DTP circuit, which remains fully filled and continuously operational.
The pressure generated is sufficient to reach the processing machines directly, eliminating the need for intermediate pumping stations.
A portion of the flow is redirected to the collection tank to power the automatic fluidization system, preventing sedimentation.

Real-Time monitoring

The pumping station is equipped with visual and electronic sensors that continuously monitor:

All data is transmitted to the central control system, which automatically adjusts pump power via an inverter, ensuring:

DECONCENTRATOR

Core unit for Physical-Dynamic separation of water and sludge

The Deconcentrator is the central component of the DTP system, engineered to perform high-efficiency physical-dynamic separation between process water and glass sludge. This advanced technology enables the extraction of clarified water, ready for downstream filtration, while minimizing solid residue accumulation.

Operating principle

Wastewater enters the Deconcentrator through a central inlet located at the bottom cone. Inside the separation chamber, the water is subjected to controlled velocity and pressure conditions that induce stratification:

Automated sludge discharge

Two pneumatic valves, governed by flow sensors, open at programmed intervals to release high-density sludge.

This ensures:

An Efficient and Modular System for Any Plant

The sludge discharge and treatment system is designed to flexibly adapt to plants of various sizes and production capacities, ensuring efficiency, cleanliness, and uninterrupted operation.

Sludge discharge from the Deconcentrator

Sludge is expelled through two discharge valves located at the bottom of the Deconcentrator and directed toward one of two sludge dewatering systems:

The sludge discharge and treatment system is designed to adapt flexibly to plants of different sizes and production capacities, ensuring efficiency, cleanliness, and operational continuity.
It is equipped with two pneumatic valves that open automatically at regular intervals, based on data collected by flow meters.
This ensures continuous and controlled discharge of high-concentration sludge, maintaining constant process efficiency.

Clean water for every stage of glass manufacturing

Filtration System

Following the physical-dynamic separation phase within the Deconcentrator, the pre-treated water is conveyed to an advanced filtration unit equipped with a high-efficiency multi-mineral filter. Driven by the constant pressure supplied by the primary pump, the filtration process operates in a continuous cycle, ensuring a stable and uninterrupted flow.

The Filtered water is distributed directly to glass processing equipment (CNCs, edgers, drills, washers), delivering consistent performance, operational efficiency, and high-quality standards throughout the entire production cycle.

Water quality specifications:

Ultra-clear water, perfectly suited for high-precision industrial applications. The advanced filtration technology ensures optimal system performance and extends the service life of glass processing equipment, while significantly reducing the risk of contamination, abrasion, and component wear.
The filtration unit is self-cleaning, ensuring long-term reliability and eliminating the need for manual servicing.

PANEL CONTROL & AUTOMATION

Smart control architecture for full system management

The DTP system is governed by a custom-designed electrical panel featuring:

Developed by IMMMES, the control system offers intuitive navigation and full automation, with manual override capabilities for flexible operation.

Key control features:

Event and alarm logging with visual/acoustic alerts
Inverter-driven pump control for energy optimization
Automated pH regulation and water level management
Automatic compensation for evaporation, leakage, and external returns
Remote access via IP for diagnostics and support

Advanced technology for continuous productivity

Thanks to its high level of automation and the integration of intelligent functions, the DTP system ensures:

Smart and Integrated Automatic Systemo

DTP systems are engineered to deliver maximum automation and intelligent control, simplifying plant management and enhancing operational efficiency.

Advanced Automated Functions:

Automatic pH control: A dedicated station continuously monitors and adjusts pH levels in real time, keeping them within optimal parameters.
Automatic Water Level Management: An electronic sensor detects and compensates for evaporation, losses, or returns from external systems (e.g., reverse osmosis, rainwater).
Working Pressure Regulation: The system allows for setting and maintaining constant pressure throughout each phase of the process.

Digital services & connectivity

Thanks to these features, the DTP system guarantees operational continuity, reduction of plant downtime and consumption optimization, making it ideal for modern and automated industrial plants.

DTP

BENEFITS OF THE DTP SYSTEM

The DTP system gives you:

The DTP system includes:

The DTP system helps you:

Continuous water purification, without interruptions

Maximum clarity in a single stream

models and volums

Total Integration

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